Pitch polishing requires an experienced and steady hand
Production & Manufacturing
Sandra began training to become a precision optics engineer at ZEISS in Jena in 2003. Yet the 31-year-old found her dream job purely by chance. Today she works in pitch polishing, a special process where a steady hand and experience are essential.
Sandra, why did you decide to become a precision optics engineer?
I actually wanted to be a bank clerk, but back then you ideally needed to have done your Abitur qualifications to get the job. So I thought about what else I could do. I come from Roßleben in the Kyffhäuserkreis district, and my careers advisor only highlighted a few options that appealed to me. As my mom did her precision optics engineer training at ZEISS many years ago, I simply applied to Jena without really knowing what to expect.
And how did it go?
I immediately loved working with my hands. Tinkering and crafting were my thing – it was almost like the dream job I never knew I wanted.
What did you do after your training?
I finished after three-and-a-half years' training. I then started operating CNC machines in Optical Manufacturing. They are fed with several lenses that are polished at the same time. At some point, I wanted career progression. About eight years ago, a colleague told me they were looking for someone in the Pitch Polishing department. It took me around a year to learn how to do this specialized job. You need a lot of experience and a steady hand. A colleague showed me how to do everything and frequently explained how it all works. Although it wasn't easy, it was really fun.
Why is it called pitch polishing?
We start by painting our lenses with red paint to prevent the pre-polished surfaces from getting scratched throughout the process. I then use a measuring device to examine the surface. This indicates any unevenness. After this, I prepare the polishing machine's tray, an aluminum dish that has hot pitch poured onto it. Once set, I use a kind of razor blade to carve a pattern into the pitch lap. Next, I carefully place the lens on to it, secure everything in place and turn on the machine. I use a paintbrush to carefully coat the pitch bowl with polish, which spreads into the carvings to remove the unevenness on the lens surface. I use different movements and speeds here but I sometimes also polish manually.
How long do you need for one lens?
It varies and also depends on whether it is made of glass or quartz. Each lens has its own properties, which can also vary in certain temperatures. I need anywhere between one and four hours for one lens surface. Sometimes it's easy and can be done quickly. Other times it's really difficult and I need to repeat the polishing and measuring processes over and over.
Sounds complex and elaborate.
Because it is. The lenses we polish need to meet specific requirements because they are used in semiconductor manufacturing. Each lens is a new challenge, and it never gets boring. That's exactly what I like about my job.
Do you work in shifts in Optical Manufacturing?
Yes. When I first started, I worked in a three-shift system, which I really enjoyed. I had kids five years ago, and so now I have regular working hours. This enables me to get a good balance of work and family life, which is really important to me.
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