Structural Casings Inspection

ATOS technology is perfect for checking product quality, particularly with castings and their profile tolerances. Its powerful 3D optical measurement capabilities and data acquisition enable maximized surface inspection while collecting information to uncover surface defects which can be a product of the casting process. With the ATOS ScanBox 6235, castings up to 5,000kg and 3.5m wide can be measured in 0.2 seconds per scan (using the ATOS 5). Whether it’s the ATOS 5X with its laser light compressor and robust precision or the ATOS ScanBox equipped with heavy loading capacity and two working areas, ZEISS provides the systems to achieve complete optimization and production efficiency within your casting processes.

Strengths of the ATOS systems are the acquisition of full-field data and fast measurement times which allow aerospace companies to measure more than 80% of the product in a fraction of the time. The result? A significant contribution to the production process even when combining your current operations with ATOS solutions.

ZEISS solutions are extremely fast, taking hours of measurements with traditional techniques to just minutes. In that time, ATOS measures more of the part, removing unnecessary steps in the inspection process like mold and profile checks for radii, or intricate scans with probes. 

Higher throughput is achieved in the ATOS ScanBox 6235. Built with two working areas, one side of the machine can be prepared (loaded/unloaded) whilst the other side is measuring, making sure the ATOS sensor is continually measuring. From the most complex casing designs to tight tolerances, ATOS systems use high-quality data and high-speed scanning to make machining easier, and more profitable for every company.

Due to their size, complexity, and ability to rapidly measure multiple, large parts simultaneously all over ATOS systems meet many requirements in the fabrication process. Single inspection setups come standard with ZEISS solutions, while tactile methods normally require the part to be turned during the measurement cycle to get access from both sides. With the ATOS ScanBox, the structural part can be positioned in the middle of the working area, providing measurement data both above and below the product.

Customers need to get the most out of ATOS’s small inspection cycles. Fortunately the scalable solutions provided through ATOS ScanBoxes address all your fabrication needs with speed and efficiency.

ATOS ScanBoxes have varying strengths whether it’s producing higher throughput, specializing in small part inspection, or simultaneous scanning of multiple parts. What unites them as perfect ZEISS solutions? They optimize productivity and increase profitability for fabrication inspection processes.