Mastering complexity. With Microscopy Solutions from ZEISS.
The tasks in materialography are constantly changing and the performance requirements are increasing. Components are becoming ever more complex, coatings ever thinner. Miniaturization in electronics is progressing. New composite materials are being used in lightweight construction in particular. Sustainable materials and additively manufactured components pose particular challenges in terms of material characterization. At the same time the defect tolerances are generally decreasing, making more precise analyses are required. Materials testing laboratories must keep pace with these developments. They are under increasing time pressure. ZEISS offers materialographers a unique depth of microscopes, software and services to effectively solve the testing effectively. In addition, ZEISS Microscopy Solutions make it particularly easy for all users, because thanks to deep learning algorithms, results are more reliable and faster than ever before.
Flawless and efficient microscopy. From the sample to the result.
In materialography, meaningful microscopy results are only guaranteed if the preceding process steps have also been carried out without errors. ZEISS provides suitable microscopes to make the entire analysis process reliable and efficient: from sample extraction and preparation to image acquisition, image processing and evaluation.
Metal surface at 24x magnification
Polarization contrast image for inspecting the etching process
Dark-field contrast image of a Fosterit coating
Automatic image segmentation with ZEISS ZEN core
3D imaging of the crystal structure of titanium
Microscopes exemplary
ZEISS Stemi 508
Stereo microscope with 8:1 zoom
Resolution: 1 µm
ZEISS Axioscope 5
Partly motorized light microscope with coded elements
Resolution: 0,7 µm
ZEISS Axio Imager
Microscope system for automated material analysis
Resolution: 250 nm
ZEISS EVO
SEM for industrial quality analysis
Resolution: 2 nm
ZEISS Versa
X-ray microscope for non-destructive 3D imaging
3D Resolution: 40 nm
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Exemplary microscopy program for the materials laboratory: light and digital microscopy
ZEISS Stemi 305/508
Inspection of the sample with stereo microscopes ZEISS Stemi 305/508
ZEISS Axio Imager
Automated material analysis, with the fully motorized microscopy system ZEISS Axio Imager
ZEISS Axio Zoom.V16
Large sample fields, topography with the stereo zoom microscope ZEISS Axio Zoom.V16
ZEISS Axiovert 5/7
Large and heavy samples with the inverted microscope ZEISS Axiovert 5/7
ZEISS Axioscope
Routine tasks in the materials laboratory with the reflected light microscope ZEISS Axioscope
ZEISS Smartzoom 5
Repeated sample analyses and topography with the automated digital microscope ZEISS Smartzoom 5
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Exemplary microscopy program for the materials laboratory: Scanning electron and X-ray microscopy
ZEISS CrystalCT
Non-destructive 3D X-ray imaging with high-resolution X-ray microscope ZEISS CrystalCT
ZEISS Sigma
High quality imaging with field Emission Scanning Electron Microscope ZEISS Sigma
ZEISS EVO
Modular electron microscopy with scanning electron microscope ZEISS EVO
ZEISS ZEN core is the standardized solution for imaging, segmentation, analysis and data connectivity in the materials laboratory. Because the user interface can be configured according to the task at hand, even untrained users can operate the software easily and safely. ZEN core uses artificial intelligence to largely automate manually complex work steps such as segmentation. The simple correlation of light, digital and electron microscopy enables a deeper understanding of microstructure and failure analysis. Several laboratory locations can be connected via ZEISS ZEN core with each other.
Your control center for all tasks.
ZEISS ZEN core software.
ZEISS ZEN core
With ZEISS ZEN core, different microscope types and laboratory locations can be connected with each other.
Faster and more reliable testing using deep learning
ZEISS ZEN core provides automated image analysis for particle and phase analysis. Deep learning techniques significantly reduce the workload for these applications and always work reproducibly, according to the same trained patterns, regardless of the user and location. The microscope image of an aluminium alloy is automatically segmented using deep learning. The algorithm reliably identifies individual grains. Touching and overlapping objects can be separated (instance segmentation).
Latest deep learning models: Automatic AI-supported determination of the grain boundaries of a ceramic, an austenitic steel, a hard metal and a copper-based alloy. In this example, it was sufficient to train a deep learning model to reliably recognize the grain boundaries of all four materials.
Correlation with light, digital and electron microscopes
ZEISS ZEN Connect
Different microscopes - one correlated evaluation
For many applications, it makes sense to analyse the same sample with both a light and an electron microscope. The different magnification levels and contrasts together provide a deeper understanding of the sample condition. With ZEISS ZEN Connect, you can efficiently overlay multimodal image data together and quickly switch from the overall view to a high-resolution detailed display. All image data, including that from third-party providers, can be conveniently aligned, overlaid and displayed in context with ZEISS ZEN Connect.
ZEISS ZEN core tool kits
ZEISS ZEN core has a modular structure and can be individually expanded with the tools you need.
Among other things, ZEISS offers these supplementary toolkits:
Material apps Tools for grain size analyses, cast iron analyses, multiphase analyses, reference series comparisons and coating thickness measurements
AI toolkit AI application kit for segmentation, object classification and image denoising, including training interfaces
2D toolkit image analysis 2D image analysis using automatic measurement programmes, including advanced processing
Developer toolkit Programming of customised macros in the Python programming language, control of ZEISS ZEN core via an API interface
Data storage Central SQL-based image database for intelligent data management with integrated user and access management
Connect Toolkit ZEISS ZEN Connect allows you to align, overlay and correlate multimodal image data from different microscope types.
Material characterization with ZEISS ZEN core
Easy standard-compliant evaluation
Technical ceramics, medical technology
CFRP, aerospace industry
Solar cell, renewable energies
Gray cast iron, systems engineering
Steel, systems engineering
Application
Grain sizes
Grain size distribution
Multiphases
Phase fraction in percent by area
Layer thicknesses
Automatic edge detection
Cast iron
Size, shape and distribution of cast particles
NMI
Quantity and size of oxides, sulfides, nitrides etc.
Explanation
Quantify the crystallographic structure of your materials according to international standards.
With this module, you can determine phases both by particle size and by the percentage of the respective surface area of a phase. An important application is the investigation of porosity.
Measure the thickness of coatings and platings or the depth of hardened surfaces in the cross-section of a sample. Evaluate complex coating systems either automatically or interactively and output the results in a clear report.
Analyze the shape and size of graphite particles in cast iron fully automatically and determine the percentage of graphite particles by area.
With this module, you can examine non-metallic inclusions in steel to assess steel purity. The standards-based automated workflow solution includes sample collection, inclusion classification and inclusion evaluation as well as result documentation and archiving.
Example battery technology:
Grain size analysis of NCM cathode particles
The only marginally visible grain boundaries of NCM cathode particles can be revealed using a ZEISS electron microscope with an Inlense-EsB detector. An AI algorithm then automatically and reliably segments the microscope image. The image analyzed in this way can be used to determine the grain size distribution, for example.
Example: Multiphase analysis
on a thermal spray coating
Thermal spray coatings improve the resistance of the substrate material to corrosion, heat or wear, among other things. The porosity of a metallographically prepared sample can be easily determined using AI-supported multiphase analysis. The porosity allows conclusions to be drawn about the structure and hardness of the spray coating.
It couldn't be simpler, ... and no matter who would examine this sample, the measurement results would always be the same.
Learn more about our ZEISS Solutions for Materialography
More intelligent. More time-saving. ZEISS ZEN Intellesis.
Metallography and material testing with the ZEISS ZEN core material modules.
Assured quality in steel production: ZEISS Non-Metallic Inclusion Analysis (NMI)
ZEISS ZEN Connect: Microscopy images and analysis data in an overall context.
ZEISS ZEN Data Storage: Centralized data management in networked laboratory environments.
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AI speeds up the measurement process
AI-supported ZEISS solution checks implant coatings automatically.
AI speeds up the measurement process
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SPC Werkstofflabor GmbH supports steel producers and processors as a service partner - relying on a combination of light and scanning electron microscopy from ZEISS
Control is better: SPC inspects materials with ZEISS microscopy
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By using proven machine learning techniques such as pixel classification or deep learning, ZEISS ZEN Intellesis enables even non-experts to achieve robust and reproducible segmentation results. Simply load your image, define your classes, label the pixels, train your model and perform segmentation.
More intelligent. More time-saving. ZEISS ZEN Intellesis.
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How can you speed up your metallographic examinations? How do you deal with new materials? How do you avoid incorrect results? How do you ensure productivity in the laboratory? Instead of just acquiring functions, with ZEN core you get a real productivity package and take your material examinations to the next level
Metallography and material testing with the ZEISS ZEN core material modules.
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Steel is one of the most widely used materials in the world. Despite their small size, non-metallic inclusions can affect the mechanical properties as well as the processing and corrosion behavior of steel. ZEN Non-Metallic Inclusions is your solution for fast and reliable NMI analysis.
Assured quality in steel production: ZEISS Non-Metallic Inclusion Analysis (NMI)
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With ZEN Connect you can visualize different microscopy images and data of a sample - in their context in a common location. Discover the connections between image data from different scales. You can also benefit from integrated reporting on the connected data sets.
ZEISS ZEN Connect: Microscopy images and analysis data in an overall context.
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ZEN Data Storage enables the centralized management of device presets, workflows, image data and reports from different systems and laboratory locations. Separate microscopic image acquisition from downstream analysis tasks to make laboratory work even more efficient.
ZEISS ZEN Data Storage: Centralized data management in networked laboratory environments.
Accurate, reliable results are of course important, but so is obtaining them quickly.
Microscopy applications for materialography:
Customer examples from the industry for the industry