ZEISS ScanBox Series 5

The new, flexible user interface offers various ergonomic functions to support the user. A swivel arm integrated into the electronic switch cabinet can be set to the desired position, allowing the ZEISS ScanBox Series 5 system to be operated while standing or sitting.

ZEISS ScanBox Series 5 optimizes your series inspection and supports you in checking your production processes. The powerful 3D measuring machine provides you with full-field measuring results for CAD comparison in a very short time, visualizes possible deviations from GD&T and accelerates your production, maintenance and repair processes. Use the system for fast acquisition of specific measurement features and geometries, such as surface and edge points, holes or bores. Standardized and automated procedures increase throughput of parts and reduce scrap. The ZEISS ScanBox Series 5 systems allow for high process reliability during operation thanks to trend analyses in real time. Changes within the production can thus be identified quickly.

ZEISS ScanBox 5110 is predestined for inspecting airfoils. Developed for gas turbine industries, ATOS 5 for Airfoil with its optimized working distance and measuring areas from 100 x 70 mm² delivers high-precision 3D data of the smallest details. You can measure a complete blisk in less than an hour. A turbine blade is inspected within a few minutes.

ZEISS ScanBox Series 5 RC (Remote Control) is an optical measuring machine with a motorized sliding door. With a robot or a customized loading system, you automatically load parts such as airfoils, attached parts or tools into ZEISS ScanBox Series 5 RC and place them on the rotation table module. As the user does not have to place the individual parts, the time required for quality assurance is significantly shorter than before. The autonomous operation increases machine utilization, accelerates measuring cycles and allows you to deploy your staff more efficiently.

The virtual measuring room (VMR) is the central control and measurement planning software for all elements of the optical measuring cells. In the VMR, the real environment, that is, robots, sensors and parts in the measuring cell, is functionally displayed in a simulation. Programming includes the kinematics of the robot paths, the fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

Scanning, inspecting and reporting: Evaluate nominal-actual comparisons as well as GD&T. Implement necessary corrections directly thanks to easy-to-understand results. With ZEISS INSPECT you can carry out complete analyses, receive comprehensive reporting and integrate measurement results into existing processes.