ZEISS INSPECT x-ray

ZEISS INSPECT X-Ray

Powerful metrology on your x-ray data

Visualize and analyze your parts down to the core using CT data. No matter which CT hardware you use, the powerful ZEISS INSPECT software will help you visualize and analyze the data. Evaluate defects, structures, and assembly situations, and bundle your results in easy-to-understand reports.

  • Integrated solution: consistent and intuitive workflow
  • Automated inspection of multiple parts
  • Increased efficiency with AI-based tools

The highlights of ZEISS INSPECT X-Ray

All in one go

Efficient evaluation of multiple parts

The CT scan and analysis of individual parts is time-consuming. Facilitate your workflow by scanning a batch of parts of a series at the same time, separating and evaluating them automatically via the software. Compare different scans of the same object type with trend projects and benefit from the full traceability for repeated tasks.

Sub-parts concept

Simple handling of multi-component parts

Analyzing complex parts consisting of several elements can be challenging. In ZEISS INSPECT X-Ray, specifications of all parts of a multi-component data set are shared. This significantly simplifies the inspection process. A user-friendly novel concept allows you to create Regions of Interest interactively. Digitally undo the assembly and analyze different areas with individual tolerances – this saves considerable time.

Powered by artificial intelligence

Automatically detect defects

Even if your data is not optimal, you can reliably evaluate pores or inclusions with ZEISS INSPECT. With the ZADD Segmentation app defect detection can be automated using AI. Simply let the software do the work. Do you need an evaluation of the detected defects according to industry standards? No problem.

Multiple views for absolute clarity

Better orientation through Multiview

Divide the software UI into several work areas. This way, you can conveniently move through your part from different perspectives. You can combine sectional views with 3D representations or tables and other views. Surveying or inspection of defects is possible in any working area. Display orthogonal section views, rotation views, path views, unroll views and 3D views in different combinations. This is Multiview on a new level.

What’s New in ZEISS INSPECT X-Ray 2025?

Learn about the highlights and improvements in the latest software version. Simply log-in or create a ZEISS ID.

Selected features at a glance

Intuitive operation and high performance: CT data analysis has never been easier. ZEISS INSPECT guides you through the complete workflow – from data import to report generation. Clever functions make it easier for you to analyze your CT data.

  • Visually inspect volume data

    Move through the part layer by layer to identify visible flaws and conveniently review assembly situations.

  • Check metrologically

    Benefit from the software‘s profound background in metrology. Use all inspection functions that are directly included, such as GD&T.

  • Analyze internal defects

    Detect voids, cracks, inclusions, porosity, and other defects – even automatically with AI.

  • Present results in a comprehensible way

    Recognize deviations using a highly intuitive color scale.

  • Evaluate multiple parts

    Automatically evaluate multiple parts in a project, define one as a reference part, and analyze the differences.

  • Easily automate processes

    Speed up your process with intuitive automation and customization options, such as fully integrated Python API, project templates and apps.

ZEISS INSPECT in use for X-ray applications

  • Inspection of a battery in ZEISS INSPECT X-Ray

    Battery check

    Goal: Inspect critical parts on a battery and identify defects.

    Solution: After the battery has been acquired with a computed tomography scanner, the CT data is evaluated in ZEISS INSPECT X-Ray: The software generates digital sectional images at any points on the battery, and you can determine the image section and contrast individually. Thus, you can detect the finest details and material differences; you can also reliably detect typical problem areas on the anode overhang, foreign material inclusions, or defective spot welds.

  • Nominal-actual comparison in ZEISS INSPECT X-Ray

    Metrological defect analysis

    Goal: 3D inspection of an injection-molded part in order to check GD&T.

    Solution: Importing the CT data of the part is the basis for further analyses. These include a nominal-actual comparison plus wall thickness analysis in order to assess the part quality and optimize tools. The software visually displays dimensional deviations from the nominal part using a color scale. The inspection of the part for geometric dimensioning and tolerancing also on internal elements as well as comprehensive reporting complete the inspection process.

  • Defect analysis in plastic inhaler component with ZEISS INSPECT X-Ray

    Defect analysis on a plastic part

    Goal: Analyze internal defects in a targeted manner.

    Solution: The analysis includes not only the detection of air pockets and cavities inside the part but also metrological examination. For this examination, ZEISS INSPECT X-Ray offers functions that allow you to analyze porosity, defect size, or distance to the outer shell. This enables you to efficiently and reliably evaluate defects and their effects.

What our customers say about ZEISS INSPECT

Festo sets global quality standards with ZEISS INSPECT​
21.02.2024

Revealing the secrets of a part

CT inspection in automation technology at Festo

How Hansgrohe sets high-quality standards with metrology from ZEISS
14.11.2022

In search of the perfect water spray

How Hansgrohe sets high-quality standards in sanitary equipment with metrology from ZEISS

ZKW
11.04.2019

Developing premium headlights faster and having stable production processes

ZKW Lighting Systems develops and manufactures innovative, high-quality lighting systems for the automobile industry.

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  • Seamless workflows in one place
  • Services such as Learnings, online help and the latest metrology news
  • Always up-to-date with updates

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