ZEISS 3D X-Ray

High-precision measurement technology & reliable inspection

Industrial computed tomography for metrology and inspection

The portfolio of industrial computed tomography systems from ZEISS enables you to perform advanced measurement and inspection tasks for a huge variety of applications. All systems are equipped with highest quality components and latest software solutions to guarantee best performance.

Precise measurements of internal and external structures

The ZEISS METROTOM product family provides high accuracy measurements of internal and external structures for the non-destructive testing of components and assemblies. All systems enable precise defect as well as dimensional analysis based on traceable 3D volume data, which makes them suitable for in depth quality assurance of various components and also allows for process control in series production.

ZEISS METROTOM 1500

With ZEISS METROTOM 1500, you get advanced CT technology – reliably detecting flaws by finding defects beneath the surface and accurately checking dimensions. What makes this CT special, is its huge scope of applications from small to largest parts – and everything in between.

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ZEISS METROTOM 6 scout

ZEISS METROTOM 6 scout digitizes complex parts, including internal geometries, at the most advanced level of detail. The result is a high-resolution 3D volume for GD&T analysis, nominal/actual comparisons or defect inspections. This system is an excellent choice for digitizing and inspecting small to medium sized plastic parts at highest resolution.

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ZEISS METROTOM 800 130 kV

The ZEISS METROTOM 800 130kV is equipped with components to achieve highest possible accuracies. This makes it the perfect choice for advanced metrology applications, like in depth dimensional inspections with strict tolerances, on small to medium sized plastic components. By scanning multiple small components at once, the system can furthermore achieve impressive throughputs.

ZEISS METROTOM 800 225 kV

The ZEISS METROTOM 800 225kV is appreciated for its flexibility. From small plastic parts up to medium sized mixed material parts, the system can handle it all. The same flexibility is also available in terms of applications: dimensional inspections, defect analysis and assembly control - just to call out some of them.

ZEISS METROTOM 1

When the inside matters, ZEISS METROTOM 1 is your fast way forward: Capture precise 3D data without any part preparation. Powered with computed tomography technology, you can scan parts non-destructively and look inside. Measure, analyze and inspect hidden defects and inner structures. In combination with the software ZEISS INSPECT, it reaches a new dimension to simplify your quality control.

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Efficient defect detection close to production

The early assessment of parts' quality is crucial in todays' industries. To identify critical defects before further processing the parts and to be able to eliminate the causes, ZEISS offers a range of CT solutions that specialize in the fast and reliable inspection of defects close to the production line. The systems enable to check non-destructively for blowholes, inclusions, or porosities and determine the defects' size to assess the component's quality and safety.

ZEISS VoluMax 9 titan

ZEISS VoluMax 9 titan combines powerful technology with maximum ease of use. Equipped with a X-ray tube capable to generate up to 450 kV and 1500 W, the CT system offers remarkable penetration strength. It reliably detects defects in high-density parts and complex multi-material assemblies.

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ZEISS BOSELLO MAX

High flexibility and many configuration options make ZEISS BOSELLO MAX the perfect match for 2D and, optionally, 3D X-ray inspections of different types and sizes of castings and beyond.

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ZEISS BOSELLO HEX

ZEISS BOSELLO HEX enables fast inspections of small- to mid-sized castings for everyone. With its compact size the ZEISS BOSELLO HEX is the optimum 2D X-ray solution that fits your needs, your room and your budget. The ZEISS BOSELLO HEX also optionally offers 3D X-ray inspection capabilities.

Benefits

ZEISS 3D X-Ray technology enhances precision and efficiency when inspecting hidden internal structures in plastic or metal components. The fast and non-invasive generation of high-resolution volume data thus ensures reliable quality assurance.

Efficient and non-destructive

Industrial computed tomography systems are designed to analyze geometries, defects and hidden structures in various types of parts. They efficiently measure and inspect entire components, eliminating time-consuming and costly traditional methods.

High-precision measurements

The ZEISS 3D X-Ray systems capture the full part in a single, high-resolution scan. Due to the use of precision components and advanced calibration methods, the scan results can be used for metrology evaluations according to highest accuracy standards.

Simplified workflows

ZEISS 3D X-Ray technology enhances the precision and efficiency of your component inspection process. The fast and non-invasive generation of high-resolution volume data thus ensures reliable quality assurance even for highly demanding components.

Certification

DAkkS calibration for increased confidence

Higher quality standards in the automotive, medical, or pharmaceutical industries require accredited CT inspection methods. They guarantee an objective, standard-compliant measurement of parts according to VDI/VDE 2630 Part 1.3. DAkkS certification is recognized worldwide, eliminating the cost of multiple assessments. DAkkS calibration is available for ZEISS METROTOM 800 and 1500 computed tomography systems. Take advantage of its benefits to help you save money and build more trust with your customers.

Formula E's favorite Audi Sport ABT Schaeffler also relies on ZEISS METROTOM to visualize pores and cracks in materials.

Software

ZEISS INSPECT X-Ray

Comprehensive CT data analysis in 3D

The easy-to-use analysis software ZEISS INSPECT X-Ray allows complete CT data analysis in 3D – automated or customized and suitable even for beginners. Geometries, shrinkage holes, or internal structures and assemblies can be analyzed precisely. Even the most minor defects become visible through individual sectional images. You can also load volume data of several components into a project, perform a trend analysis, and compare the results to CAD data – in just one software.

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ZEISS Automated Defect Detection (ZADD)

Artificial intelligence in computed tomography

The ZADD add-on in ZEISS INSPECT X-Ray detects even minor and fuzzy defects reliably by applying AI based methods on the CT volume data.

ZADD is able to detect, localize, and classify these defects or anomalies quickly and automatically. The software add-on is specially developed for applications such as castings, injection-molded parts, batteries and printed components.

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Thanks to computed tomography, we gain insights into the interior of a product, which would otherwise be impossible. This is the only way we can actually see, how the material behaves under real-life conditions, providing us with information for the re-computation and subsequent adaptation.

Johannes Pichler R&D Manager, starlim//sterner

Downloads

08_Power Electronics Connection Non-destructive Inspection by CT_20241018

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10_Power Electronics Whole Unit & Cooling Plate Non-destructive Inspection by CT_20241018

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09_Power Electronics IGBT & PCBA Non-destructive Inspection by CT_20241018

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06_Battery Cell Non-Destructive 3D Inspection by CT_20241018

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03_E-Motor Stator Non-destructive Inspection by CT_20241018

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EN, ZEISS X-Ray Series Brochure_Online

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EN, METROTOM 1500 Flyer

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EN_ZEISS METROTOM 6 scout_Flyer_online

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EN, BOSELLO MAX Flyer

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EN, BOSELLO HEX Flyer

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