Zeiss prismo family

ZEISS PRISMO fortis

Precision in production environments

Thanks to optimized materials and newly developed corrections, ZEISS PRISMO fortis guarantees maximum precision at temperatures of up to 40°C. The coordinate measuring machine can therefore also be used directly in production environments. By using the optional ZEISS VAST Rotary Table (ZVR), the measuring times for certain applications can be significantly reduced due to the faster movements of the rotary table.

Use in production environments at temperatures up to 40°C
Definition of the rotary table axis by ZEISS VAST Rotary Table Axis (ZVRA)
ZEISS CMM Acceleration Mode for Aerospace Applications as an option

High degree of precision in production environments

Maximum temperature gradient for measurements up to 40°C

Thanks to the consistent further development of the individual components, ZEISS PRISMO fortis is suitable for use in production environments. The newly developed corrections including additional temperature sensors in the granite plate, the vibration-damping pneumatic damping system and the floating ZERODUR® scales with a resolution of 80 nm guarantee temperature stability up to 40°C. The measuring device is therefore suitable for use in production environments with temperature gradients of up to 5 K/d, 2 K/h and 1 K/m – but can also be used in a quality laboratory if required.

Definition of the rotary table axis by ZEISS VAST Rotary Table Axis (ZVRA)

For greater accuracy, safety and productivity

ZEISS VAST Rotary Table Axis (ZVRA) defines the rotary table axis and thus lays the foundation for accurate and reliable measurements. Where previously six discrete-point measurements were required for axis definition, taking up to 60 seconds, ZVRA now performs a single continuous movement with a 75% reduction in set-up time. The new method differs in that the probe moves on a rail at a constant height. This means that the entire process consists of a single uniform movement, with no unnecessary travel paths. ZVRA offers a time saving of 75% and thus favors a more frequent definition of the rotary table axis. This ensures even greater accuracy, safety and productivity.

A new era begins with ZEISS PRISMO fortis

More than just a facelift: The products in the ZEISS PRISMO family have been completely redesigned. With numerous upgrades, safety, economic and environmental efficiency, flexibility, ergonomics and, last but not least, productivity have reached a whole new level. By adjusting the scanning parameters and doubling the scanning speed (from 150 mm/s to 300 mm/s), productivity was increased. At the same time, the noise level was reduced by 34%. From an energy-saving controller and a control panel with a new design to automated safety mechanisms and improved probe compatibility – the products in the ZEISS PRISMO family are more powerful than ever before.

Productivity is increased by adjusting the scanning parameters with the general doubling of the scanning speed (from 150 mm/s to 300 mm/s). New safety laser scanners also enable significantly faster measurement than before – while reliably maintaining high safety standards, as the scanners automatically reduce speed when they detect people or objects in the safety zone. The ZEISS VAST Rotary Table Axis (ZVRA) option also ensures higher productivity. Axis definition on a rotary table now takes just 16 seconds with this function – a time saving of 75% compared to standard methods.
All CMMs in the ZEISS PRISMO family are certified by the internationally recognized German Social Accident Insurance (DGUV). To further increase safety, additional innovations have been introduced, such as the adjustable side panels. By reducing the distance between the moving parts to less than 4 mm, the crushing hazard is reduced. The safety laser scanners also detect the coordinate measuring machine’s surroundings and automatically reduce speed as soon as people or objects are detected in the defined zone.
With the built-in ZEISS PowerSaver, the CMM is automatically disconnected from the power supply when not in use. Users can set the activation of the function individually and define specific downtimes, which reduces power consumption. The new ZEISS C99m controller ensures further savings. It has a slimmer design and reduces power consumption by 64% compared to the previous model (in an internal test comparison between the old and new controller). In addition, ZEISS AirSaver ensures that the compressed air is switched off after a preset time.
Control via the control console ensures easy monitoring and operability. When not in use, it can be conveniently stored in the new control console holder. Most of the switches were also transferred directly from the controller to the control console. In addition, a new cover on the front ensures a reduced distance between the operator and the measuring volume, which is easier on the operator when loading heavy components.
ZEISS-mass technology enables a wide variety of probes with ZEISS PRISMO. Thanks to the new ZEISS C99m controller, the CMM is now also compatible with two additional probes: ZEISS ROTOS (roughness sensor) and ZEISS LineScan (optical probe), for even more operational flexibility.

More sustainability in your measurement processes with ZEISS PRISMO

At the heart of every machine use is energy consumption, which plays a key role in the active utilization phase and has a significant impact on the environmental balance. Thanks to its energy-saving functions and a newly developed, energy-efficient control system, ZEISS PRISMO is a prime example of efficient resource consumption in the field of industrial measurement technology. The ZEISS PRISMO family stands for durability and sets new standards in terms of precision, speed and sustainability.

The new ZEISS PRISMO family is equipped with the new C99m control unit, which reduces power consumption by 64% compared to previous models.

More sustainability in your measurement processes with ZEISS PRISMO

With the ZEISS PowerSaver feature, the machine is disconnected from the power supply when not in use and power consumption is reduced to zero during downtimes. Users can define the activation of the ZEISS PowerSaver at specific times.

ZEISS AirSaver ensures further savings and automatically switches off the compressed air after a preset time.

ZEISS CMM Acceleration Mode for Aerospace Applications

The essential quality inspection of engine components such as turbine blades and blisks is subject to strict quality assurance requirements. It accounts for 20% of total production costs and 25% of total production time, making it extremely costly and time-consuming. Speeding up the measurement process without compromising on measuring accuracy means significant potential savings for the entire industry. The solution is called ZEISS CMM Acceleration Mode for Aerospace Applications.

Specific solutions for the aerospace industry

Always to the point

The ZEISS CMM Acceleration Mode for Aerospace Applications available for ZEISS PRISMO 7/12/7 and 12/18/10 fortis offers a special application support package in addition to the two options ZEISS VAST Rotary Table Axis (ZVRA) and ZEISS VAST Rotary Table (ZVR). ZVRA ensures even greater accuracy thanks to the fast definition of the rotary table axis. ZVR accelerates the movement of the rotary table and thus the measurement process.

Speed and accuracy used to be somewhat at odds with each other until we installed the new generation of ZEISS PRISMO fortis.

Roland Ziltener
Head of Quality Management Starrag Group

Aerospace: Mission accomplished

Explore aerospace metrology in the Starrag measuring lab.

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Technical data

Accuracy from	0.7 + L/400 µm (at 22°C) Up to 2.7 + L/80 µm (at 40°C)
Temperature range	15-40°C with TVA (Temperature Variable Accuracy)
ZEISS mass technology	✔
DGUV-compliant	✔
Retrofit of older models possible	✔
ZEISS PowerSaver	✔
ZVRA and ZVR compatibility	ZVRA (optionally available) ZVR (only 7/12/7 fortis and 12/18/10 fortis)
Glass ceramic scale	^ZERODUR®: Resolution 80 nm
Sizes	From 7/12/7 to 12/18/10*

*Size 12/18/10 is available with and without U-shaped granite table