ZEISS LineScan
Point clouds at the speed of light
ZEISS LineScan is the tool of choice when capturing the entire surface of forms using point clouds – whether for comparison with available nominal CAD data sets or for the creation of a new CAD model.
Benefits
Greater productivity
The sensor ensures the swift, complete capture of the surface structure and a high point density, making it possible to reduce the measuring time by up to 70%. This increases productivity considerably.
Flexibility
The bespoke sensors for particular applications assist the operator by simplifying the measurement strategy. Invest only in the sensor that best fits the application.
Trust in measurement data
Users trust their measurement results because of accurate, high-resolution images. This reduces iterations, resulting in lower part costs and higher machine productivity through reduced measurement time.
Exceptional user-friendliness
No change in how users work: the assessments are displayed together with the standard geometry evaluations in the report. Users gain a wider range of measurement possibilities with ZEISS CALYPSO.
ZEISS LineScan One
ZEISS LineScan One is the entry into optical measurement technology for the complete and efficient measurement of free-form surfaces. The laser triangulation sensor captures a large number of points to compare nominal with actual geometry precisely.
- High accuracy (20 microns)
- Very fast (232 960 points per second)
- Direct powerful software integration in ZEISS CALYPSO for a single ease-of-use interface
Application examples
ZEISS LineScan specializes in car body, mold/tool making, model making, design and touch-sensitive or finely structured surfaces.
Automotive
- CAD inspection of car bodies
- Gap and alignment measurements
- Body volume analysis for electric motors
Aerospace
- Quality inspection of freeform areas of cast metal parts for jet engines
- Measurement of rotor blades and wing elements
Forming
- CAD comparison of formed parts
- Wear and repair analysis of forming tools
- Reverse engineering of forming tools
Medical systems
- Flatness inspection of photographic plates for digital X-ray
- Inspection of forming tools for dental drills
Energy
- CAD measurement and reverse engineering of blades for wind and water turbines
Shipbuilding
- CAD comparison of cylinder blocks of ship engines
Body volume analysis for electric motors
Applications in electromobility are one example of the use of the of the ZEISS LineScan optical sensor. The external dimensions of the stator are a decisive factor for its mounting in the electric motor the electric motor housing. The position of the connecting flange and of the shaft require measurement in relation to the gear position.
Large selection with different measuring ranges
Suitable for the most diverse applications
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MPE P (D.95%:Tr:Opt*): |
20 μm |
2,9 μm – PRISMO; |
12 μm |
20 μm |
50 μm |
RMS*: |
5 μm |
0,9 μm |
4 μm |
5 μm |
12 μm |
Application area: |
Suitable for a wide range of applications |
Small components with high accuracy; small tolerances |
Medium sized components with high accuracy; medium tolerances |
Universal scanner, for a wide range of applications |
Very large measuring range with lower accuracy; large tolerances |
Scanning points: |
Up to 232 960 |
700 000 |
700 000 |
256 000 |
700 000 |
Automatic illumination correction: |
yes |
no |
no |
no |
no |
Compatible products: |
ZEISS SPECTRUM, ZEISS CONTURA |
ZEISS CONTURA, ZEISS ACCURA, ZEISS PRISMO, ZEISS MMZ |
ZEISS CONTURA, ZEISS ACCURA, ZEISS PRISMO, ZEISS MMZ |
ZEISS CONTURA, ZEISS ACCURA, ZEISS PRISMO, ZEISS MMZ |
ZEISS CONTURA, ZEISS ACCURA, ZEISS PRISMO, ZEISS MMZ |