ZEISS Inline Measurement Technology
Integrated solutions for greater productivity and efficiency
Systematic quality assurance in car body construction
The world of manufacturing is changing: Due to the fast transformation in the manufacturing world – the electrification of the automotive industry and the realization of smart factories – more and more body shops are asking for fully integrated metrology systems in their lines. The digital transformation of inline metrology reduces the workload on measuring rooms while significantly increasing the number of measured parts. Production is therefore able to identify quality problems directly at the point of origin and proactively control the production process. The absolute measuring inline solutions from ZEISS work correlation-free and provide reliable and meaningful measurement data for series monitoring.
Smart Process Control
Quality control loops across trades as the basis for the smart factory
ZEISS AICell
Geometric process monitoring
ZEISS AICell with the ZEISS AIMax sensor is a tool for 100% process monitoring that enables production adjustments to be made before deviations occur. ZEISS AIMax combines three measuring principles: Multi-line triangulation, gray-value image processing and the patented shadow evaluation, especially for pin and bolt measurements.
ZEISS AICell surface
Automated surface inspection
ZEISS AICell surface with the ZEISS ABIS III sensor is the optimum solution for fully automated surface inspection in modern press shops and in future-oriented body shops. Depending on the requirements, the automated measurement of gap and flush can be combined with ZEISS AIMax twin in one cell.
ZEISS AICell flush & gap
Cross-trade recording of gap & flush
With ZEISS AICell flush & gap, quality improvement is achieved by identifying process impacts in the production process. The ZEISS AIMax twin sensor measures geometric gap and flush dimensions on metallic and painted surfaces. ZEISS AIMax twin UV also inspects non-cooperative and transparent surfaces such as glass or plastic.