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ATOS ScanBox Series 7
3D measuring machine

ATOS ScanBox Series 7

Production control of large and heavy parts

Automated 3D metrology for car body construction, press shops and try-out toolmaking: With ATOS ScanBox Series 7, you can digitize and inspect large and heavy parts such as automotive side panels and hang-on parts up to ten meters in size. Welded assemblies for transportation, mechanical engineering and aircraft construction can also be measured. The area-based measurement data allows the evaluation of hole pattern, trim and character lines.

  • Higher throughput thanks to up to two working areas
  • Automated and near-process dimension analysis
  • 8-axis kinematics for flexible sensor positioning
ScanBox Series 7
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ATOS ScanBox Series 7: Large measuring fields and modular layout

Eight degrees of freedom for more flexible sensor positioning

8-axis kinematics

Eight degrees of freedom for more flexible sensor positioning

Due to the 8-axis kinematics - a combination of horizontal rail, vertical lift and an articulated robot - the full-field measurements of large and heavy parts is easy. Thanks to the eight degrees of freedom, the ATOS sensor is very flexible in its positioning and captures 3D data of the smallest details in the shortest possible time.

One system - adaptable to your needs

Modular layout

One system - adaptable to your needs

For even higher throughput, you can expand ATOS ScanBox 7160 with an additional rotation table working area as required. An upgrade to ATOS ScanBox Series 8 is also possible without any problems due to standardized construction components.

Optimized planning for efficient workflows

Flexible loading options

Optimized planning for efficient workflows

ATOS ScanBox Series 7 can be loaded with a driverless sandwich panel transport system including track system, drive computer and safety technology. Alternatively, the parts can be transported into the respective working areas using a transport cart or lifting truck, crane or forklift truck.

Full-field acquisition of complex geometries

High-speed scanning with ATOS 5 & ATOS 5X

Full-field acquisition of complex geometries

Thanks to highly developed camera technology, a powerful light source and high-performance software, ATOS 5 achieves a new level of performance, especially when measuring shiny and dark surfaces, fine structures and edges. The technology speeds up the overall measurement time and delivers precise 3D measurement data at the same time. ATOS 5X uses the integrated Laser Light Compressor to generate ultra-bright light. This enables measuring fields of up to 1000 mm with very short exposure times.

Real environment in a virtual simulation

Virtual Measuring Room

Real environment in a virtual simulation

The Virtual Measuring Room (VMR) is the central control and measurement planning software for all elements of the optical 3D measuring machine. In it, the real environment is functionally represented in a virtual simulation. The VMR consists of a robot with a sensor, the programming, including the kinematics of the robot paths, the part and the measurement plan. Thanks to the VMR, the user does not need any special robot expertise. All robot movements are simulated in the Virtual Measuring Room before execution and checked for safety.

ZEISS INSPECT offers everything from a single source

Effective analysis tool

ZEISS INSPECT offers everything from a single source

Scanning, inspection and reporting: Evaluate nominal-actual comparisons as well as geometric dimensioning and tolerancing (GD&T). Implement necessary corrections directly thanks to easy-to-understand results. With ZEISS INSPECT you can carry out complete analyses, receive comprehensive reporting and integrate measurement results into existing processes.

Two models for in-process quality assurance

  • ATOS ScanBox 7160

    In this optical 3D measuring machine, the high-speed sensor captures particularly large and heavy parts such as side panels with a maximum size of 6000 x 1250 mm.

    In this optical 3D measuring machine, the high-speed sensor captures particularly large and heavy parts such as side panels with a maximum size of 6000 x 1250 mm.

  • ATOS ScanBox 7260

    Thanks to the additional rotation table working area, you can measure medium-sized parts with a maximum weight of up to 2000 kg.

    Thanks to the additional rotation table working area, you can measure medium-sized parts with a maximum weight of up to 2000 kg.

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Technical information

ATOS ScanBox 7160
ATOS ScanBox 7260

Dimensions

4750 x 10150 x 3900 mm

8750 x 10150 x 3900 mm

Power supply

200-500 V (3-phase, 32A)

200-500 V (3-phase, 32A)

Max. part size

6000 x 2500 mm

6000 x 2500 mm, rotation table working area Ø 3000 mm

Max. part weight

Unlimited

Unlimited, rotation table working area up to 2000 kg

Opening width

3050 mm

3050 mm, rotation table working area up to 3400 mm

Sensor compatibility

ATOS 5, ATOS 5X

ATOS 5, ATOS 5X

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