Aluminum Die Cast Samples
Microscopy Solutions for Aluminum Alloys

Helping You Engineer the Alloys of the Future

Advance Aluminum with a Full Multiscale Microscopy Portfolio

Metallurgists and engineers continue to push the boundaries of what is possible to achieve in construction and mobility, to challenge the accepted wisdom of what metals can do, faced with ever increasing resource scarcity. The higher the requirements of automotive, structural and transportation alloys, the greater the need for understanding and engineering metals at the micron and nanometer scale.

ZEISS solutions can help you extract information from aluminum samples on scales from the millimeter to the nanometer, whether imaging and measuring features, chemical and crystallographic analysis of inclusions, grains and phases, or textural and structural information in three dimensions, in turn meeting the needs of your customers and our world.

  • Illuminating grains, inclusions and texture with light microscopy
  • Nanometer insight into structure, chemistry and grains with SEM and FIB-SEM
  • Chemistry and crystallography in 2D and 3D
  • X-ray microscopy: the power of non-destructive 3D imaging and crystallography

Assess and Quantify Surface Finishes and Roughness

Good control of surface finish and roughness is key for many applications: wear resistance, cosmetic appearance, or coating. Varying surface finishes may be created by methods such as grinding, grit blasting, coating, or corrosion. Each technique creates different surface features: these may be beneficial or detrimental depending on the application. Coatings may also be applied to your materials – functional, protective, or cosmetic – and the surface properties of coatings will dominate the behavior of your component in service. Quantifying and assessing the surface properties is key for routine quality assurance as well as research and development into new coating and surface preparation methods.

  • Roughness
  • Peak height
  • Volume and shape of asperities or pits
  • Embedded particles
  • Damage assessment – wear, scratches, or impact
  • Surface contamination
  • Coating thickness and profile
  • 3D mapping

Using ZEISS confocal microscopes, your surfaces can be mapped with high planar resolution (0.5 µm) and extremely high lateral resolution (120 nm) to build up a complete 3D picture of your surface. ConfoMap software offers you a full suite of surface analysis features including full dimensional and statistical measurement, ISO roughness measurement, and advanced visualization capabilities. ZEISS scanning electron microscopes and EDS systems further support all your needs for high depth of field imaging, compositional analysis, and large-area mapping.

3D Surface map of thermally sprayed aluminium on steel substrate, with Smartproof 5.
3D Surface map of thermally sprayed aluminium on steel substrate, with Smartproof 5.

3D map of thermally sprayed aluminum coating, showing height variations across the surface. Taken using ZEISS Smartproof 5

Milled Aluminum Surface, 3d view with texture overlay, Smartproof 5.
Milled Aluminum Surface, 3d view with texture overlay, Smartproof 5.

Milled aluminum surface with measured height profile. Captured using ZEISS Smartproof 5

Roughly milled surface of a commercial aluminum alloy component, with ZEISS SIGMA 300 
Roughly milled surface of a commercial aluminum alloy component, with ZEISS SIGMA 300 

Fracture surface formed after the failure of an autogenous weld to a nickel alloy casting. Taken using ZEISS SIGMA 300

Metal testing for material wear. Volumetric measurement of a hole with LSM900
Metal testing for material wear. Volumetric measurement of a hole with LSM900

Metal testing for material wear. Volumetric measurement of a hole. Parameters such as volume, surface, depth, perimeter, and complexity can be derived in a report. Color-coded height map and results (left). 3D-view of color-coded height map (right).

Laser polished surface of additive manufactured alloy, with LSM 900
Laser polished surface of additive manufactured alloy, with LSM 900

Laser polished surface of additive manufactured alloy. 3D view of color-coded height map, C Epiplan-APOCHROMAT 20x/0.7. ZEISS LSM 900 for Materials

Roughness measurement of titanium alloy with LSM 900
Roughness measurement of titanium alloy with LSM 900

Line profile for roughness measurement on grit-blasted titanium alloy sample. Measured using the ZEISS LSM series, sample courtesy of TWI Ltd.

Downloads

  • Helping you engineer the alloys of the future

    ZEISS Microscopy Solutions for the Aluminum Industry

    6 MB
  • ZEISS Microscopy Solutions for Steel and Other Metals

    Multi-modal characterization and advanced analysis options for industry and research

    14 MB


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